Remove Rust, Prep for Painting and More with a Handheld Sander

Best Sander
Amazon
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When it’s time to DIY, the high cost of electrical tools can put off many hopeful amateur craftsmen. The option to save money by working with manual tools may seem like an excellent option for your wallet, but it can be time-consuming and physically taxing. That’s why we love using our palm sander, an affordable, easy-to-use electric sander that gives your wrists a rest and helps make quick work out of projects big and small.

Palm sanders are often used for removing rust and paint or smoothing coarse materials before staining or painting. They are used in conjunction with sandpaper, which is usually available in three grit strengths, with lower grit paper better for less coarse jobs.  Fine sandpaper is 150 to 180 grits and designed to finish or refinish a surface. Medium grit is 40 to 60 and best for removing paint or a stain. Coarse grit often falls between 20 to 36 and can smooth a rough surface and remove a finish.

Palm sanders are much faster and cleaner than manually using sandpaper (they often come with attachments designed to catch dust), but they do still require some physical labor from the user to keep the sander moving. It’s also important to be safe when using a palm sander. We always recommend wearing safety goggles and a dust mask to ensure particles don’t end up in your eyes or accidentally inhaled.

If you’re ready to sand your next project, try one of these user-friendly palm sanders.

1. BLACK+DECKER Random Orbit Sander

Affordable, small and powerful, the BLACK+DECKER Random Orbit Sander is a champion of palm sanders. The BLACK+DECKER uses random orbital action to quickly and efficiently remove paint and rust, and smooth out coarse surfaces. The lightweight palm sander weighs only 3 pounds and has a cord that is 6’5″, making it convenient to use the sander just about anywhere. The 120-volt BLACK+DECKER comes with a two-year limited manufacturers warranty and is ideal for removing paint, stain or varnish from wood, metal or plastic. It’s also great for finishing projects or shaping wood.

Pros: The BLACK+DECKER has a hook and loop system that makes it convenient to quickly change sand discs between jobs.

Cons: The BLACK+DECKER comes with a sandbag to collect dust but will still leave a fine layer over nearby surfaces.

BLACK+DECKER Random Orbit Sander Image courtesy of Amazon

2. TACKLIFE Orbital Sander

For a palm sander that moves quickly and efficiently, try the TACKLIFE Orbital Sander. The 350-watt, 3-Amp sander has a 5″ random orbit that generates an impressive 13,000 orbits per minute. The Tacklife includes an on-off paddle switch on the top of the sander for ease of use, with the switch accessible with the palm of your hand, even when wearing work gloves. Ergonomically designed for a comfortable sanding experience, the Tacklife can move into tight spaces and has adjustable speeds.

Pros: The Tacklife has one of the best dust collection systems thanks to its built-in microfilter that can trap particles as small as 1/2 micron in diameter. The dust collection box attached to the Tacklife easily detaches and can be washed out between uses.

Cons: The Tacklife is not appropriate for drywall.

TACKLIFE Orbital Sander Image courtesy of Amazon

3. PORTER-CABLE Palm Sander

For a palm sander that lets you work through even the biggest projects, try the PORTER-CABLE. The palm sander has a 2-Amp motor that moves at 13,500 orbits per minute to give products a quality finish. The Porter-Cable has added durability thanks to its dust-sealed switch that keeps dust out of the main switch for a longer switch life. Providing a less aggressive material removal than RO sanders, the Porter-Cable is a square design that enables users to get into tight corners.

Pros: The Porter-Cable is a dual-plane, counter-balanced, low-vibration palm sander that is designed to help reduce user hand fatigue.

Cons: The Porter-Cable works with non-adhesive paper but does not include any with the purchase of the sander.

 

PORTER-CABLE Palm Sander Image courtesy of Amazon

4. DEWALT Random Orbit Sander

Built with a 3-Amp motor that provides pads with a spinning power of up to 12,000 orbits per minute, the DEWALT Random Orbit Sander gives surfaces a smooth finish. The DeWalt has a rubber over-mold and counterweight design to help reduce vibration and hand fatigue. The palm sander features a compact design to put users closer to their workplace. It also protects against dust in two ways, first with the dust-sealed switch for a longer switch life and secondly with the vacuum locking system that can either collect dust with the attached bag or connect directly to other vacs. The DeWalt is an excellent option for sanding wood, plastic and metal.

Pros: The DeWalt comes with a durable storage bag for convenient transporting.

Cons: Because of the storage bag, the DeWalt is the most expensive option on our list.

DEWALT Random Orbit Sander Image courtesy of Amazon

5. Bosch Palm Sander

Sand quickly and consistently with the Bosch Palm Sander. With a 2.5-Amp motor and variable speed options, the Bosch makes it easy to quickly sand various surfaces for a well-blended finish. The soft-grip body of the Bosch produces low vibration to reduce hand fatigue. Like the Tacklife, the Bosch features a microfilter system that can collect fine dust and particles as small as a 1/2 micron in diameter. Bosch uses its own signature hook and loop system for pads to attach as easily as Velcro and comes with one sanding pad.

Pros: The Bosch is designed with a pad-dampening system that reduces swirl marks on flat and contoured surfaces for a more even finish.

Cons: The Bosch is the most expensive palm sander on our list.

Bosch Palm Sander Image courtesy of Amazon

6. Ginour Detail Sander

Get into small and tight spaces easily with the Ginour Detail Sander. The Ginour has a 360° rotating sanding pad that enables the sander to turn multiple ways and access any tight space or angle. Thanks to its soft rubber-coated ergonomic handle and low vibration and noise level, the Ginour is comfortable to use for an extended period. The Ginour has a built-in dust collection box and dustproof switch for added life. The Ginour’s heat dissipation also extends its shelf life, protecting the motor from burning out. The Ginour comes with a loop base to allow for quick changing of pads and users can get to work right away with the Ginour, which comes with five 80 grit pieces of sandpaper and five 180 grit pieces.

Pros: The Ginour comes with a lifetime warranty and free replacement pieces.

Cons: The Ginour is a 1.6-Amp sander that pushes 12,000 orbits per minute, making t slightly less powerful than other models on our list.

Ginour Detail Sander Image courtesy of Amazon

 

7. TACKLIFE Belt Sander

If your project doesn’t require the mobility of a palm sander but needs a bit more power, we suggest the TACKLIFE Belt Sander. The Tacklife comes with 13 aluminum oxide sanding belts including seven 80 grit pieces and six 120 grit pieces. The Tacklife can be attached directly to a table with two metal screw clamps, turning it into a bench sander that allows you to work hands-free. The Tacklife includes a dust collection box for a cleaner workspace and there’s the option to use the two vacuum dust adapters, which measure 32 mm and 35 mm.

Pros: The Tacklife has a 5-Amp motor with six variable speed options between 0 to 560 RPM.

Cons: The Tacklife Belt Sander isn’t as mobile as the palm sanders on our list and can’t get into small spaces and corners as well as a palm sander.

TACKLIFE Belt Sander Image courtesy of Amazon